焦化發(fā)電機(jī)組作為將焦?fàn)t煤氣轉(zhuǎn)化為電能的核心設(shè)備，其新機(jī)初期運(yùn)行階段需嚴(yán)格遵循技術(shù)規(guī)范，以確保設(shè)備穩(wěn)定性與使用壽命。初期運(yùn)行需重點(diǎn)關(guān)注調(diào)試準(zhǔn)備、運(yùn)行監(jiān)控、維護(hù)保養(yǎng)三大環(huán)節(jié)，涵蓋機(jī)械、電氣、燃料及安全多維度技術(shù)要點(diǎn)。

　　As the core equipment for converting coke oven gas into electrical energy, coking power generation units must strictly follow technical specifications during the initial operation stage of the new machine to ensure equipment stability and service life. In the initial operation, it is necessary to focus on three major aspects: debugging preparation, operation monitoring, and maintenance, covering multidimensional technical points such as mechanical, electrical, fuel, and safety.

　　調(diào)試準(zhǔn)備階段是設(shè)備穩(wěn)定運(yùn)行的基礎(chǔ)。需對(duì)機(jī)組外殼進(jìn)行全面檢查，確認(rèn)無(wú)損傷、銹蝕或變形，所有安全防護(hù)裝置如風(fēng)扇罩、皮帶輪護(hù)蓋必須安裝到位。液體系統(tǒng)需加注至規(guī)定液位：柴油需沉淀72小時(shí)以去除雜質(zhì)，機(jī)油根據(jù)環(huán)境溫度選擇（冬季用8號(hào)或11號(hào)，夏季用14號(hào)），冷卻液采用乙二醇與水混合液，冰點(diǎn)需低于當(dāng)?shù)刈畹蜌鉁?0℃。電氣系統(tǒng)檢查包括電纜連接緊固性、電池接線可靠性及絕緣性能測(cè)試，避免因接觸不良導(dǎo)致啟動(dòng)失敗?？蛰d啟動(dòng)測(cè)試需運(yùn)行3-5分鐘，觀察是否有異常振動(dòng)、漏油或漏水現(xiàn)象，冬季需延長(zhǎng)預(yù)熱時(shí)間至10分鐘以確保機(jī)油充分循環(huán)。

　　The debugging preparation stage is the foundation for the stable operation of the equipment. A comprehensive inspection of the unit casing is required to confirm that there is no damage, rust, or deformation. All safety protection devices such as fan covers and pulley covers must be installed in place. The liquid system needs to be filled to the specified level: diesel needs to settle for 72 hours to remove impurities, engine oil should be selected according to the ambient temperature (No. 8 or No. 11 in winter, No. 14 in summer), coolant should be a mixture of ethylene glycol and water, and the freezing point should be 10 ℃ lower than the local minimum temperature. Electrical system inspection includes testing of cable connection tightness, battery wiring reliability, and insulation performance to avoid startup failure caused by poor contact. The no-load start-up test needs to run for 3-5 minutes to observe for any abnormal vibration, oil leakage, or water leakage. In winter, the preheating time should be extended to 10 minutes to ensure sufficient oil circulation.

　　運(yùn)行監(jiān)控階段需實(shí)時(shí)掌握設(shè)備狀態(tài)。關(guān)鍵參數(shù)監(jiān)測(cè)包括：電壓、頻率、電流需每小時(shí)記錄一次，確保輸出穩(wěn)定在額定值（如電壓波動(dòng)不超過(guò)±5%，頻率偏差≤0.2Hz）；水溫、油溫分別不得超過(guò)95℃和85℃，超出需立即降負(fù)荷或停機(jī)檢查。機(jī)械狀態(tài)檢查需每日進(jìn)行，重點(diǎn)監(jiān)聽軸承、齒輪運(yùn)行聲音，若出現(xiàn)金屬摩擦聲或振動(dòng)加劇，需停機(jī)檢查潤(rùn)滑情況及部件磨損。負(fù)載管理需逐步增加負(fù)荷，避免突加負(fù)載導(dǎo)致機(jī)組過(guò)載，建議負(fù)載率控制在80%以內(nèi)，并記錄不同負(fù)載下的油耗與排放數(shù)據(jù)。

　　Real time monitoring of equipment status is required during the operation monitoring phase. Key parameter monitoring includes recording voltage, frequency, and current every hour to ensure stable output at rated values (such as voltage fluctuations not exceeding ± 5%, frequency deviation ≤ 0.2Hz); The water temperature and oil temperature shall not exceed 95 ℃ and 85 ℃ respectively. If they exceed the limit, the load shall be immediately reduced or the machine shall be stopped for inspection. Mechanical condition inspection should be conducted daily, with a focus on monitoring the sound of bearings and gears during operation. If there is metal friction or increased vibration, the machine should be stopped to check the lubrication and component wear. Load management needs to gradually increase the load to avoid overloading the unit caused by sudden load surges. It is recommended to control the load rate within 80% and record fuel consumption and emission data under different loads.

　　維護(hù)保養(yǎng)階段是延長(zhǎng)設(shè)備壽命的關(guān)鍵。需每運(yùn)行100小時(shí)更換機(jī)油和機(jī)油濾清器，每3個(gè)月清洗燃油濾清器，防止雜質(zhì)進(jìn)入燃燒室導(dǎo)致缸體磨損。清潔工作需每周進(jìn)行，重點(diǎn)清理散熱器翅片間的積灰，確保散熱效率。功能測(cè)試需每月執(zhí)行一次，驗(yàn)證啟動(dòng)、停止功能及保護(hù)裝置（如過(guò)載、過(guò)熱保護(hù)）的可靠性。長(zhǎng)期停機(jī)時(shí)，需排空燃油和冷卻液，每月啟動(dòng)一次以保持機(jī)械部件活性，避免密封件老化。

　　The maintenance phase is the key to extending the lifespan of equipment. It is necessary to change the engine oil and oil filter every 100 hours of operation, and clean the fuel filter every 3 months to prevent impurities from entering the combustion chamber and causing cylinder wear. Cleaning work needs to be carried out weekly, with a focus on cleaning the accumulated dust between the fins of the radiator to ensure heat dissipation efficiency. Functional testing needs to be performed once a month to verify the reliability of the start and stop functions and protective devices (such as overload and overheating protection). When shutting down for a long time, it is necessary to drain the fuel and coolant, and start once a month to maintain the activity of mechanical components and avoid aging of seals.

　　安全操作規(guī)范貫穿全周期。運(yùn)行中嚴(yán)禁拆卸安全罩或觸碰轉(zhuǎn)動(dòng)部件，添加燃料、冷卻液時(shí)需停機(jī)并冷卻，防止?fàn)C傷或火災(zāi)。維護(hù)保養(yǎng)需由專業(yè)人員執(zhí)行，佩戴防護(hù)裝備，并嚴(yán)格遵守?cái)嚯?、掛牌、上鎖等安全流程。

　　Safety operation standards run through the entire cycle. It is strictly prohibited to dismantle the safety cover or touch rotating parts during operation. When adding fuel or coolant, the machine must be stopped and cooled to prevent burns or fires. Maintenance and upkeep must be carried out by professional personnel, wearing protective equipment, and strictly following safety procedures such as power-off, tagging, and locking.

　　通過(guò)精細(xì)化調(diào)試、智能化監(jiān)控與預(yù)防性維護(hù)，焦化發(fā)電機(jī)組新機(jī)可實(shí)現(xiàn)平穩(wěn)渡過(guò)磨合期，為后續(xù)長(zhǎng)期高效運(yùn)行奠定堅(jiān)實(shí)基礎(chǔ)。

　　Through refined debugging, intelligent monitoring, and preventive maintenance, the new coking generator unit can smoothly pass through the running in period, laying a solid foundation for long-term efficient operation in the future.

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